PCB Design &
Manufacturing.
High-power multi-layer PCB layout with EMI-controlled routing, power plane optimization, and thermal management. AI-assisted layout generated from validated schematics. KiCad-based with full DRC sign-off and manufacturing support — from design files to fabricated boards.
High-power layout.
EMI-controlled. AI-assisted.
Power electronics PCBs operate in an environment where layout determines performance — not just aesthetics. Every routing decision affects switching losses, EMI, thermal management, and reliability.
Gate Drive & Power Stage
Kelvin source connections for SiC/IGBT gate drive. Minimized switching loop inductance through careful component placement and routing. Symmetric gate drive layout for balanced turn-on and turn-off. Power plane copper weight specification for current density.
Return Path & Shielding
Ground plane design for controlled return current paths. Separation of power and signal grounds with single-point star connection. Guard rings, shielding traces, and decoupling capacitor placement optimized for EMI suppression before the first board is fabricated.
Copper Fills & Thermal Vias
Thermal via arrays under power components for heat spreading. Copper fill optimization for thermal resistance minimization. Board-level thermal simulation integrated with PCB layout to predict hot spots before prototype. IMS and metal-core substrates for extreme power density.
High-Voltage Compliance
IEC 60664-1 creepage and clearance analysis for 800V DC bus applications. Slot routing for creepage distance enhancement. Conformal coating zone definition. UL 61800-5-1 and IEC 62477 compliance integrated into layout rules from the start.
From Schematic to Layout
AI-assisted PCB layout generation from validated schematics and block diagrams. Component placement optimization for signal integrity, thermal management, and assembly. Reduces layout cycle time significantly versus manual placement from scratch.
Files to Fabricated Boards
Complete Gerber package with drill files, pick-and-place, and BOM in manufacturer format. Supplier qualification support, fabrication specification review, and first article inspection (FAI) coordination. IPC-A-610 workmanship standard specification.
Schematic to production.
Four stages.
Start your PCB project.
PCB layout is one of the most common T&M engagements — a defined schematic, a clear layout specification, and a fixed turnaround. Contact us to scope your requirement.