Engineering Services

Motor
Development.

From concept to production-ready prototype — radial flux, axial flux, PMSM, BLDC — 0.5 kW to 500 kW. Every design built on the AI platform with FEA simulation, thermal analysis, and full production documentation.

0.5–500
kW Power Range
~90
Days Concept→Prototype
30–40%
NRE Cost Reduction
25+
Products Launched
Motor Types

Every topology. Full system.

Radial Flux

PMSM / BLDC / IPM

Permanent magnet synchronous and interior permanent magnet motors. High efficiency, high power density. FEA-optimized slot-pole combinations. Full thermal and electromagnetic analysis. 0.5 kW to 500 kW.

Axial Flux

Pancake & Yokeless

Ultra-high torque density axial flux topologies for EV traction, direct-drive applications, and high-volume low-speed fans. SolidWorks 3D modeling integrated with FEA from the first design iteration.

Specialty

Explosion-Proof & HVLS

High-reliability motors for mining, defense, and industrial environments. HVLS fan platforms. Explosion-proof certification support. Based on proven designs including the world's first 225 kW PM pump motor.

Development Process

Concept to production.
Four phases. One platform.

Phase 01
Requirements & Architecture
Torque-speed specification, power envelope, thermal environment, cooling method, certification requirements. AI-driven topology selection from 50+ benchmark motor dataset. Architecture locked in 1–2 weeks.
Python MLBenchmark DB
Phase 02
FEA Design & Optimization
Electromagnetic FEA (FEMM + Elmer FEM), thermal FEA, slot-pole optimization, winding layout, back-EMF waveform. Genetic algorithms search thousands of variants. IP novelty evaluation on novel topologies.
FEMMElmer FEMGenetic Algo
Phase 03
3D Modeling & Prototype
SolidWorks or Creo 3D model, thermal-mechanical integration, enclosure design, prototype fabrication drawings. Prototype built and tested with full dyno characterization. Efficiency map, thermal rise, insulation qualification.
SolidWorksCreoDyno Testing
Phase 04
Production Documentation
Full production drawing package, BOM with primary and alternate sources, manufacturing process specifications, quality control protocols, and digital twin deployed for field monitoring.
Full BOMDFM ReviewDigital Twin

"The founder has done this before. World's first 225 kW PM motor and inverter at WaveCrest Labs. 500 kW and 1 MW chiller systems at Daikin Applied Americas. World's first 300 Nm HVLS fan platform delivering 75% development cycle reduction. Power Flux AI is not learning motor design — we have shipped it."

Start your motor project.

Start with an Architecture Sprint — 2–4 weeks, fixed scope, clear deliverables. Most engagements begin here.

Book an Architecture Sprint →