Industries — Avionics & Defense

Avionics & Defense.
High-reliability power electronics for mission-critical applications.

Power electronics for airborne, naval, and ground defense systems. Explosion-proof motor drives, ruggedized inverters, high-reliability gate drive systems, and power conversion for harsh environments. MIL-STD compliant design methodology.

500 kW
Power Range
MIL-STD
Design Methodology
SIL 2
Functional Safety
25+
Products Delivered
The Problem

Defense power electronics demands
a different standard.

Defense and avionics applications demand power electronics that perform flawlessly in extreme environments — vibration, shock, EMI, wide temperature range, altitude, and humidity. Commercial off-the-shelf drives fail these environments. Power Flux AI has delivered explosion-proof motor drives for mining and defense applications and understands the design rigor required for mission-critical systems.

"The founder has delivered 25 kW PM explosion-proof motor drives for mining environments — among the most demanding reliability and safety applications in existence. Defense-grade power electronics requires the same systematic rigor applied at every design step."

Solutions

Purpose-built for
this industry.

Ruggedized Drives

MIL-Grade Inverters & Motor Drives

Motor drives and inverters designed to MIL-STD-810 for shock, vibration, temperature, and humidity. High-reliability gate drive design, extended temperature range components, and conformal coating for harsh environment operation.

MIL-STD-810RuggedizedExtended TempConformal Coat
Safety

Explosion-Proof Drive Systems

Drive systems for Zone 1 and Zone 2 hazardous areas — ATEX and IECEx certification support. Flame-proof and increased safety enclosure design. Experience from 25 kW PM explosion-proof motor system for mining.

ATEXIECExZone 1 / Zone 2Flame-Proof
Power Conversion

DC-DC & Power Distribution

High-reliability isolated DC-DC converters for 28V, 270V, and 540V military bus architectures. Wide input voltage range, redundant operation, and built-in diagnostics. MIL-STD-704 compliant.

28V / 270VMIL-STD-704IsolatedRedundant
Functional Safety

SIL 2 & Fault Tolerance

Functional safety architecture to IEC 62061 SIL 2. Hardware redundancy, fault detection, safe state design, and FMEA. Safety integrity documentation for certification bodies.

SIL 2IEC 62061FMEAFault Tolerance
EMI/EMC

MIL-STD-461 EMC Design

EMC design to MIL-STD-461 for conducted and radiated emission and susceptibility. Shielding design, filtered connectors, and power line filtering. Pre-compliance testing at ARAI Pune before formal MIL qualification.

MIL-STD-461EMC DesignShieldingFiltered Connectors
Thermal

Harsh Environment Thermal Management

Thermal management for −55°C to +85°C operating range. Conduction-cooled and liquid-cooled enclosures for airborne and ground vehicle applications. Thermal analysis to MIL-HDBK-217.

−55 to +85°CConduction-CooledLiquid-CooledMIL-HDBK-217
Services Applied

What we deliver.

MIL-Grade Motor Drive Development
Ruggedized inverter and motor drive development to MIL-STD-810 and MIL-STD-461. Full-stack design: power stage, firmware, and thermal management.
Explosion-Proof Drive Systems
Drive systems for ATEX Zone 1/2 hazardous environments. Flame-proof enclosure design and certification support.
DC-DC & Power Distribution
Military bus architecture power conversion: 28V, 270V, and 540V. MIL-STD-704 compliant, redundant, high-reliability.
Functional Safety — SIL 2
IEC 62061 SIL 2 architecture, FMEA, fault tolerance analysis, and safety documentation.
EMC Design & Pre-Compliance
MIL-STD-461 EMC design methodology and pre-compliance testing at ARAI Pune.

Engineer for the mission.

Start with an Architecture Sprint — technical evaluation of your defense power electronics requirements, proposed architecture, and a clear development roadmap.