Engineering Services

Analysis &
Simulation.

GPU-accelerated full-system simulation — power stage, control loop, and grid model simultaneously. EMI pre-compliance prediction, thermal FEA, CFD cooling optimization, and digital twin construction. All before the first PCB is fabricated.

Electromagnetic FEA
FEMM · Elmer FEM
Thermal FEA & CFD
Python · SciPy · OpenFOAM
Mechanical FEA
FreeCAD · CalculiX · OpenFOAM
Power Circuit Simulation
PLECS · MATLAB · ngspice
EMI Pre-Compliance
IEEE 519 · IEC 61000
Digital Twin
Python · InfluxDB · IoT
HIL Validation
dSPACE · Typhoon HIL
Simulation Capabilities

Verify in silicon.
Build with confidence.

Every simulation type is integrated into the AI design loop — results feed directly back into parameter optimization, closing the design cycle automatically.

Power Stage

Circuit Simulation

Full power stage simulation — switching transients, gate drive timing, snubber design, DC bus dynamics, film capacitor RMS current. PLECS and MATLAB for system-level, ngspice and LTSpice for component-level. Loss analysis across full operating envelope.

Electromagnetic

FEA — Motor & Magnetics

Open-source FEA using FEMM and Elmer FEM for motor electromagnetic analysis — flux density, torque, back-EMF, cogging, iron loss. Automated parameter sweeps via Python scripting. 3D electromagnetic analysis for complex geometries.

Thermal

FEA & CFD Cooling

Thermal FEA for power module junction temperature prediction. CFD cooling optimization for liquid-cooled, refrigerant-cooled, and air-cooled heat exchanger design. Thermal network modeling for real-time digital twin deployment.

Control

Full System & HIL

GPU-accelerated full-system simulation combining power stage, control loop, and grid model simultaneously. Hardware-in-the-loop (HIL) with dSPACE and Typhoon HIL for real-time DSP validation before hardware build. AI-FOC algorithm verification.

Compliance

EMI & Harmonic Analysis

Automated IEEE 519-2014 harmonic compliance checking across the full load range. EMI pre-compliance prediction — conducted and radiated — before the first PCB fabrication. LCL filter design and optimization. THDi target verification in simulation.

Field

Digital Twin & IoT

Physics-based digital twin constructed during the design phase and deployed with the production unit. Real-time monitoring via Python + InfluxDB + cloud IoT. Field data feeds back into the AI platform to improve future designs continuously.

Structural

Mechanical FEA

Structural and mechanical FEA of enclosures, heat sinks, bus bars, mounting brackets, and cooling manifolds. Static stress, modal analysis, fatigue life estimation, and vibration response. OpenFOAM CFD for fluid dynamics and cooling channel optimization. Ensures mechanical integrity before fabrication.

Open-Source Toolchain

Enterprise capability.
Without the license cost.

The simulation platform eliminates six-figure annual software licensing costs that burden every incumbent. The tools are open source. The proprietary AI models, training datasets, and 35 years of design judgment layered on top are the value.

Motor FEA
FEMM + Elmer FEM
vs. ANSYS Maxwell at $50K+/year. Custom Python automation for parameter sweeps and optimization loops.
Mechanical FEA
FreeCAD + CalculiX + OpenFOAM
vs. ANSYS Mechanical / Fluent at $40K+/year. FreeCAD for parametric CAD, CalculiX for structural FEA, OpenFOAM for CFD — full mechanical simulation at zero license cost.
Circuit Simulation
ngspice + LTSpice + PLECS
vs. PLECS/PSIM at $10–20K/year. Full power converter simulation at zero license cost for core toolchain.
Data Analysis
Python / SciPy / NumPy
vs. MATLAB at $5–10K/year per seat. Full numerical analysis, signal processing, and optimization capabilities.
HIL Simulation
dSPACE / Typhoon HIL
Real-time DSP validation before hardware. Control algorithm verification at hardware speed with actual DSP target.
Digital Twin
Python + InfluxDB + IoT
vs. Custom SCADA at $20–50K/year. Real-time field monitoring at near-zero cost with full data loop back to the AI platform.
GPU Compute
NVIDIA H100/A100 + AWS/Azure
Large-scale design space exploration and ML training. Cloud burst compute for peak demand without capital investment.

Get simulation results fast.

Many simulation engagements begin as standalone T&M projects — a specific FEA study, an EMI pre-compliance check, or a HIL validation run. Contact us to scope your requirement.